Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K There is an issue if they cannot determine the size of the socket or wrench they will need. I would also encourage other viewers not to answer this question either. So, you are better to go through the user manual for each motorcycle and find the correct torque values. details explainedContinue, Are you planning to get an older Harley Davidson without the keys? Loosen slider cap nuts and axle nut. Now, you need to bring your service manual and follow the instruction. Make sure your bike cools off properly before you start the work. Allen Screws Torque specs shown in the shop manual are the critical ones. 5/16 inch bolts Inspection of major fasteners is an important part of service. Compensating Sprocket nut TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. Tappet Screen Plug M. So, back it out with a flathead screwdriver until it is lightly seated. the torque specs for the pressure plate to flywheel are 14ftlbs. This demonstrates a serious lack of understanding basic tool use and assessment ability. 17-22 foot pounds In that service manual are torque specs for specific fasteners. Drain as much of the primary oil as possible before starting. The Fora platform includes forum software by XenForo. Within 7000 miles the nut came loose. Discussions. I have had best luck splitting the difference between the upper and lower values. 1979 - Late 1984 Torque Specs. There is a 35 ft-lbs difference between the two which is substantial. Now put max. 0000008154 00000 n Thanks guys.. will be stopping bye the dealer today to get some other stuff. EVO Exhaust Testing Modifying the CV carb in. bottle should specify.Oh and don't forget the clutch nut is a left hand thread. Harley Davidson Softails require one quart of primary fluid. Manage Settings Thats the point where you need to the adjustment. Pistons and Cylinders or 95-108Nm. If I was to give a torque setting I would say 70 in./lb. Improve Throttle Response . You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. 27-32 foot pounds Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. The torque specs are the same as with any Evolution engine. Refer to applicable Service Manual. Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. Pinion Gear nut Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . Cam / Nosecone Cover screws After that, tighten the lever or turn it inward for the opposite effect. TC Exhaust Testing Clutch hub nut (left handed threads) 60-80 foot pounds. You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. Kinda a tall order, but would anyone know the torque specs for the engine covers of the rushmore roadglides? 0000024100 00000 n Specifications. Transmission sprocket nut: 80-90. 18-22 foot pounds The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . It is supposed to go into the second more comfortably and then shift through into the first without grinding. This thread is archived. A 5/16-inch bolt should be tightened to 12 foot-pounds. 3/8" - 33 ft. lbs. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. 0000001552 00000 n In this book, it states: Clutch hub nut@ 50 lbs. Oil Pump cover bolts trailer <]>> startxref 0 %%EOF 29 0 obj<>stream 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 Your email address will not be published. The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. Laced Wheel Engine Displacement Shovel Copyright 2023 Ride It Wrench It on the Foodie Pro Theme. Hello all.. me again.. well im putting my clutch and compensator back together. Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. thanks guys. Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. Set the cable aside for later re-installation. 35-40 foot pounds. Now release the clutch plates that caused the dragging. When installing new tires, upgrading the motorcycle components, or repairing damaged parts, you need to remove and install many screws and nuts. MANUFACTURING TOLERANCES. Thus, the motorcycle gets its top speed for which it is known. 30-40 foot pounds 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. So, you can install and maintain the hardware of your motorbike perfectly. 55-65 foot pounds Following its customization, people often change the exhaust pipe or muffler to get the unique roaring sound from, Read More Tips on Changing Harley Davidson Exhaust Pipe Detailed ExplainedContinue, Ask any motorcycle rider, and they will tell you the importance of maintaining the right tire pressure. You have to understand there are different levels of mechanical aptitude. Find out how to access AutoZone's Torque Specifications Repair Guide for 300, 300C & Magnum 2006-2008, Charger 2006-2008. 3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. Then return it one-quarter turn. 9 comments. Learn how to replace it on your bike! For a better experience, please enable JavaScript in your browser before proceeding. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. Gear Ratios 0000035146 00000 n We also found 79 foot-pounds of torque capacity for the 1340-cc Evolution engine at 3500RPM. https://dl.dropboxusercontent.com/u/50599313/2003 Harley Dyna Service Manual.pdf, (You must log in or sign up to reply here. It is crucial for the proper maintenance of every Harley motorbike. '05 Carbed Night Train (Sold) 111 rwhp, 112 rwtq Best 1/4 ET 12.557s Best 1/4 MPH 108.59. Come join the . The bike features an agile and lightweight frame with an adjustable suspension, upside down . Horsepower Gallery Required fields are marked *. In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. First is the BAKER 4-Speed Clutch, a modern 18-tooth spline configuration that is a major upgrade on the stock tapered mainshaft and clutch. <> After that, you can use some non-petrol-based silicon lube on the friction plates. While you are removing the cover, keep one hand on it to avoid any breakage or other damages that may arise. 60-65 foot pounds 10 foot pounds Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. Insert a 7/16 in drill bit (1) through hole in front axle. vs Twin Cam: What Makes the Difference? Don't have a 2001 Dyna manual but here's a 2003. Harley-Davidson 1200 Custom Specs. 9. Plug Wires Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Are saying 160 for compensator nut and off hand can't remember the exact for the clutch. Figure 1. on the trany. Reduce Engine Ping, High Heat on 2007/08 HD Harley-Davidson CVO Limited Specs. So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. It is crucial for safety and smooth riding performance. Sand Cammo Denim, Black Denim,Charcoal Pearl,Morocco Gold Pearl,Blackened Cayenne Sunglo,Mysterious Red Sunglo,Amber Whiskey, Vivid Black. The 2020 Harley-Davidson Tri Glide Ultra and all other motorcycles made 1894-2022. New EFI for EVO and TC, Performance Gallery Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. It's quite possible the person asking is referring to a completely different motorcycle. Evolution 80 Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. People want quik and easy not right. Unlock the full power of your engine. <> Then, dealers will visit to inspect the clutch master cylinder whether there is any presence of gas in the fluid or not. This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. Make sure that the tapped hole is clean and dry (chase with a tap if necessary and remember to blow out with air gun). By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. Now, release the locknut and adjuster both nuts slightly. 12 V, 28 Ah, 405 CCA sealed and maintenance-free. Ignition Any help would be appreciated. Two lines in nut on Compensator and one line in clutch hub nut. Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? #7. nopyI/WQdV **\V>?lqFGG " Jj@(+Dq$10>X,[|c@IKdhubg;K@A ,OV{Zy @l ` O/X] endstream endobj 28 0 obj<> endobj 30 0 obj<> endobj 31 0 obj<>/Font<>/ProcSet[/PDF/Text]/ExtGState<>>> endobj 32 0 obj<> endobj 33 0 obj<> endobj 34 0 obj<> endobj 35 0 obj<> endobj 36 0 obj<> endobj 37 0 obj[/ICCBased 61 0 R] endobj 38 0 obj<> endobj 39 0 obj<> endobj 40 0 obj<> endobj 41 0 obj<>stream In the next few sections, we will show you the most-required torque and its specifications. A few years ago a local shop put a new motor in my K9. 45-55 foot pounds Bottom bolt, 50 foot pounds on the Comp nut. But I have a question about the torque vaules. And, compensating nut torque@ 90-100 lbs. 191. 0000033698 00000 n Modification, 0000004274 00000 n Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. My question is when there is a range , for instance transmission drain plug , 14-21 ft. Lbs , is it best to stay in the middle of that range or stay up towards the top of the range . How to Build a Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. The Harley-Davidson Street 500 model is a Custom / cruiser bike manufactured by Harley-Davidson . I just installed and screaming eagle clutch kit and I need to know the torque specs for the clutch spring bolts and primary cover. Next, put the spring, cover, and screws back just like they were. lb.) Now you have to follow the instructions given in your service manual to maintain correct tightness. Price. 0000015868 00000 n Rear Wheel Sprocket bolts Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi. tourbox. Harley-Davidson CVO Street Glide Specs. Intake Manifold Flange capscrew He said the torque value listed in his service manual was different for his 2008 Road King. A forum community dedicated to all Harley-Davidson model owners and enthusiasts. Shovelhead Modifications Then we've got the BAKER 9-Plate Street . Clutch Now put the locknut back on and make sure it fits in the grooves. Tighten in star pattern from bottom Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike. Pictures. June 2, 2018 by Ride It Wrench It 4 Comments. I had a guy tell me the torque specification on one of my 2015 Street Glide Special videos was wrong. I guess I should mention it is a 93 Fatboy. 14-21 is or seems to be a big difference . The pictures below will help you understand why I don't give torque specifications when asked. Posted on Sep 24, 2009 12-18 foot pounds Front Brake Disc screws If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. Continue with Recommended Cookies. DIESEL-FUMES. Timer screws (inner cover and sensor plate) Profession Tuning on a Shade Tree Budget, Engine Performance If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. One of the things that makes Harley-Davidson motorcycles so unique is their paint job. The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. See Figure 58. lbs. No two are exactly alike, and each one has its own story. Need to fix your Harley Davidson Touring bike? After that, you need to lock the jam nut and pull the clutch a couple of times for setting the ball and ramp. Instructions say refer to the manual. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . 5/8" - 154, Home I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. Rocker arms are 18-22ft. Who Manufactures Harley Davidson Spark Plugs? for Derby Cover. That they had a problem with the compensator loosing up due to the nut bottoming out. 0000001116 00000 n Thanks again for everyone's help All times are GMT-5. Transmission Side Cover bolts Apoliggize if this a beaten subject. A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. I put a little red locktite on. So, insert your screwdriver or Allen key and follow the given instruction. To validate this argument I want to refer to a critical drive component on the motorcycle: the Compensating Sprocket. They changed the Compensator system on the 103in between 2013 and 2014. You can refer to the answers. After that, you should test it out by riding your bike on the road. Save my name, email, and website in this browser for the next time I comment. With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. stream The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. As the 115th anniversary celebration. Id call your service department to double check your numbers. 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. Its time I addressed the issue of tools & torque specifications. Crankcase bolts 2 0 obj 110-120 foot pounds Two lines in nut on Compensator and one line in clutch hub nut. On the topic of chassis characteristics, responsible for road holding . Making Drag Pipes Work, SHOP TALK Therefore, you need to eliminate them all first and keep them aside. 0000009501 00000 n The torque has been increased from . Cast Wheel 9/16" - 114 I feel confident that it's there to stay. #8 - 14 in. Been finding everything earlier than 2017 but not for the newer bikes beyond 2014. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. Yet, they will need regular maintenance. Shop Manual Appendix Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. The consent submitted will only be used for data processing originating from this website. 22.71 litres (6.00 US gallons) Oil capacity. The first question I want to ask back is: "why are you working on your bike without a service manual?" Use Loctite 271 on threads. There you will find explanations on Harley Clutch Adjustment Torque specs too. Fastener Size - Torque ft. lbs. Spark Plug 35-40 foot pounds Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. The diaphragm spring bolts should be 90-110 in/lbs. Apr 27, 2016. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Lastly, adjust the clutch cable to 1/16 to 1/8 inches off the bracket. Using Red thread lock on transmission main shaft prior to installing the clutch hub nut. Now your derby cover is free to remove from that place so, do that. Selecting a cam Torque ft. lbs. Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. 6. With this drive-train, the Harley-Davidson Freewheeler . Miscellaneous __transmission sprocket nut at 60.. 0000003095 00000 n You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information. Manufacturers change sizes quite frequently. engines, HD 2007/08 Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) Good questions! Nightrider COPYRIGHT Oil Pump manifold screws Some of our partners may process your data as a part of their legitimate business interest without asking for consent. When they bottom out give them a little tweak and you are good to go. 30-45 foot pounds pounds, rocker cover 135-155 inch pounds. (101.6 mm)Piston displacement - (approx.) Rating. find most of the information you want on one page. Like so many others they torqued the nut to 80 ftlbs, by the way that is a Harley Spec. #10 - 22 in. Or did you lose the key to your Harley Davidson? Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! 25-40 foot pounds, Fastener Size - monster ruin your riding. Twin Cam 10-13 foot pounds Torque specs seem off. 0000008358 00000 n My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" Yet, it covers a massive space. Fill the primary with oil. I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . The above list has only described the torques for different parts where you will need the wrench. 2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. All Twin Cam motors are 90-108 in.lbs. Fork Stem nut You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. 15-30 inch pounds The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. Rear Axle nut Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. My question was about the posted rear axle torque value for the '06 VRSC . Tuning a CV carb Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. 5/16" - 19 ft. lbs. This is from the 17 Touring Service manual. 0000009625 00000 n In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. Ratman said: . Diesel, here's what my manual says now. Henceforth, you must know how much torque each nuts and screws require. While there I asked them about the torque specs for my compensator nut and clutch.. there official hd service manual for my bike was exactly what my manual says.. 75lb. Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. So, the torque specification of Harley will vary extensively. 28-35 foot pounds Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. 0000013394 00000 n The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. Instead, we suggest you look for the Harley Torque specs PDF for your specific model. Carburetor Shop Manual Assembly Torque Values, Crank Pin nut Countershaft nut (early 1983 and earlier) is 105-120 ft-lbs torque. The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. 7-9 foot pounds : 4358A Description: SCREW, #10-32 X 5.250 hex head zinc plate The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. 128 HP 95 CID TC95 128HP Stage 3 Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) (front) and the clutch sprocket (rear). It never ceases to amaze me on how many people seem to think that every nut and bolt on every model and year of bike are the same.
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